Division 01 — Industrial Systems & Automation

Industrial Systems &
Automation.

Conveying systems, packaging automation, annealing lehrs, rolling mill furnaces, heat treatment furnaces, and process control — complete engineering from design through commissioning for glass, steel, and manufacturing industries.

Conveyor Systems Shrink Wrapping Annealing Lehrs Reheating Furnaces Furnace Automation

Our Expertise

Complete Industrial System Solutions

From glass line conveyors to rolling mill furnaces — every system purpose-built for your specific process, capacity, and operational requirements.

Conveyor Systems — Hot End, Cold End & Material Handling
01

Conveyor Systems — Hot End, Cold End & Material Handling

Complete conveying solutions from hot end to cold end for glass production lines, plus single-line conveyors for packaging and general material handling. Precision-engineered for smooth product flow, minimal breakage, and reliable integration with downstream equipment.

Hot end conveyors for glass lines
Neutral cold end conveyor systems
Bottle transfer & inspection conveying
Single line conveyors for packaging
High-speed glass line integration
Reduced breakage & smooth flow
Packaging, Shrink Wrapping & Palletizing
02

Packaging, Shrink Wrapping & Palletizing

End-of-line automation systems — online & offline shrink wrapping machines, palletizers, and pallet shrink wrapping machines. Designed to improve packaging speed, ensure load stability, reduce manual intervention, and protect your products for transport and storage.

Online shrink wrapping machines
Offline shrink wrapping machines (SWM)
Palletizer systems
Pallet shrink wrapping machines
Product collation & grouping
End-of-line automation integration
Annealing Lehr Systems
03

Annealing Lehr Systems

Advanced annealing lehr systems for controlled cooling — critical to glass strength, internal stress management, and consistent product quality. Lehrs for bottles, containers, vials, decorating applications, and float glass — engineered for high-speed production lines.

Annealing lehrs for bottles & containers
Decorating lehrs
Annealing lehrs for vials
Float glass lehrs
Multi-zone temperature control
Energy-efficient heating systems
Furnace Engineering — Reheating & Heat Treatment
04

Furnace Engineering — Reheating & Heat Treatment

Specialized design and construction of rolling mill reheating furnaces and heat treatment furnaces — pusher type, walking hearth, walking beam configurations. Fuel-flexible systems for oil, gas, and solid fuel operation. Engineered by a technically qualified team with deep furnace construction experience.

Billet/bloom reheating furnaces
Pusher, walking hearth & walking beam types
Top fired & top-bottom fired configurations
Oil, gas & solid fuel options
Bogie hearth & chamber furnaces
Continuous annealing & normalizing furnaces
Furnace Components & Ancillaries
05

Furnace Components & Ancillaries

Critical furnace components — recuperators for heat recovery, charge pushers, hot billet ejectors, pinch roll assemblies, flue dampers, combustion equipment, and refractory & insulating materials. Components available for furnace capacities from 2 TPH to 120 TPH.

Recuperators (2-pass & 4-pass)
Hydraulic charge pushers
Hot billet ejector machines
Pinching cum pull-out roll assembly
Flue dampers (up to 3000mm)
Refractories & insulation materials
Process Automation, Controls & Combustion
06

Process Automation, Controls & Combustion

Complete furnace automation systems, combustion equipment, and process control solutions — PLC-based control, SCADA visualization, burner management, temperature profiling, and energy management. Integrating all plant systems into unified, reliable control architecture.

Furnace automation systems
Combustion equipment & burner management
PLC-based control (Siemens, AB)
SCADA & real-time visualization
Temperature profiling & control
Energy management systems

What We Deliver

Design to Commissioning Capabilities

Mechanical, thermal, structural, and automation engineering — complete project lifecycle under one roof.

Design & Engineering

Process & thermal design
Structural & mechanical engineering
3D modeling & FEA analysis
Refractory design & lining layouts

Fabrication & Manufacturing

Heavy structural fabrication
Conveyor frame & roller manufacturing
Furnace shell & casing fabrication
Precision machining of components

Thermal & Combustion

Combustion system design
Burner selection & integration
Heat recovery (recuperator) systems
Thermal efficiency optimization

Erection & Installation

Mechanical erection on-site
Refractory installation
Piping & utility connections
Conveyor installation & alignment

Automation & Controls

PLC programming & commissioning
SCADA system development
Burner management systems
Remote monitoring capabilities

Service & Support

Spare parts & wear parts supply
Refractory relining support
Performance optimization
Furnace upgrades & retrofits

Industries Served by This Division

Trusted Across Multiple Sectors

Glass Manufacturing
Steel & Rolling Mills
Wire & Metal Processing
Packaging & FMCG
Forging & Foundries
Automotive Components
Beverage & Bottling
General Manufacturing

Our Process

How We Deliver

A disciplined, proven approach tailored for this division — from first conversation to long-term support.

01

Requirement Study & Site Assessment

We study your production process, plant layout, existing equipment, throughput requirements, fuel availability, and operational constraints to define precise engineering specifications.

02

Conceptual Design & Technical Proposal

Our engineering team develops conceptual layouts, thermal calculations (for furnaces), conveyor configurations, and a detailed technical-commercial proposal for your review.

03

Detailed Engineering

Complete mechanical, structural, thermal, electrical, and automation engineering — including 3D models, fabrication drawings, refractory layouts, and BOM preparation.

04

Fabrication & Component Manufacturing

In-house fabrication of structural components, conveyor frames, furnace shells, and mechanical assemblies — with stage-wise quality inspection throughout.

05

Site Erection & Refractory Installation

On-site mechanical erection, refractory lining installation (for furnaces), piping, utility connections, and integration with existing plant systems.

06

Automation, Commissioning & Heat-Up

Control system installation, PLC/SCADA programming, burner commissioning, controlled furnace heat-up (for furnaces), conveyor testing, and performance validation.

07

Handover & Ongoing Support

Complete documentation, operator training, heat-up curves, maintenance schedules, and ongoing support including spare parts, refractory relining, and performance optimization.

Frequently Asked Questions

Common Questions About
Industrial Systems

What types of conveyor systems do you manufacture?

We manufacture hot end conveyors, neutral cold end conveyors, bottle transfer conveyors, single-line conveyors for packaging, inspection conveyors, and general material handling conveyor systems. Systems are designed for glass production lines, packaging operations, and general industrial applications.

What packaging automation do you offer?

We supply online and offline shrink wrapping machines (SWM), palletizer systems, and pallet shrink wrapping machines. These end-of-line automation systems improve packaging speed, ensure load stability, and reduce manual intervention — protecting products for transport and storage.

What types of annealing lehrs do you build?

We design and manufacture annealing lehrs for bottles & containers, decorating lehrs, annealing lehrs for vials, and float glass lehrs. Each lehr is engineered for controlled cooling, reduced internal stress, and consistent product quality on high-speed production lines.

What furnace types do you engineer?

We specialize in billet/bloom reheating furnaces (pusher type, walking hearth, walking beam), heat treatment furnaces (bogie hearth, chamber, conveyor, roller hearth), normalizing furnaces, tempering furnaces, continuous annealing furnaces, and bell/pit pot batch annealing furnaces.

What fuel types can your furnaces operate on?

Our furnaces are designed for multiple fuel types — heavy furnace oil (HFO), LDO, HSD, natural gas, LPG, propane, producer gas, blast furnace gas, and pulverized coal. Dual-fuel configurations are available for operational flexibility.

What recuperator types do you offer?

We offer 2-pass recuperators (medium heat duty), 4-pass recuperators (high heat duty), straight pipe recuperators (smaller capacities), and bent pipe recuperators (larger capacities) — available for furnace capacities from 2 TPH to 120 TPH. Recuperators recover waste flue gas heat to preheat combustion air, significantly reducing fuel consumption.

What charge pusher configurations are available?

We supply power screw type mechanical pushers (smaller furnaces), and hydraulic pushers in single-cylinder (1.5-6m charge), double-cylinder (3-6m), three-cylinder (9m), and four-cylinder (12m) configurations — complete with hydraulic power pack units.

Do you provide furnace automation?

Yes. We provide complete furnace automation systems including PLC-based control, SCADA visualization, burner management systems, temperature profiling, combustion optimization, and energy monitoring — ensuring safe, efficient, and consistent furnace operation.

Ready to Engineer Your Industrial System?

Share your process requirements — whether it's a conveyor system, packaging line, annealing lehr, or complete furnace installation — our engineering team will design the optimal solution.

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